EFFECT OF FILLING A POLYURETHANE MATRIX WITH KAOLIN ON DAMPING EFFICIENCY, MECHANICAL AND THERMAL PROPERTIES.
№3

Keywords

polyurethane composites, kaolin, damping efficiency, mechanical properties, heat resistance.

How to Cite

Babkina, N., Antonenko, O., Vorontsova, L., Kosyanchuk, L., Kozak, N., & Brovko, O. (2023). EFFECT OF FILLING A POLYURETHANE MATRIX WITH KAOLIN ON DAMPING EFFICIENCY, MECHANICAL AND THERMAL PROPERTIES. Ukrainian Chemistry Journal, 89(11), 51-63. https://doi.org/10.33609/2708-129X.89.11.2023.51-63

Abstract

One of the ways to reduce the cost of a polymermaterial is to replace the weight part of its composition with a cheaper natural filler. In this work, the objects of study are polyurethane composites synthesized by the insitumethod, containing the mineralfiller kaolin from 10 to 40 mass parts. Filling with kaolin significantly lowers the price of polyurethane material, and its cost is reduced by almost 30 percent when the content of the filler is 40 mass parts.  Morphological studies have shown that kaolin particles are uniformly dispersed in the poly­urethane matrix, but thereis a tendency for the iragglomerationas the filler concentration increases. Viscoelastic, mechanical, and thermal properties of polyurethane composites wer studied. The damping efficiency of polyurethane materials was estimated from the results of dynamic mechanical analysis. Itis found that the filler additions lightly decreases the effective damping temperature range of polyurethane composites, but their heat resistance and mechanical properties improve. The method of thermogravimetricanalysis was shown the presence of kaolin significantly changes the character of thermo-oxidative destruction of composites. The temperature interval of the intensive decomposition stage increases for filled systems and the temperature of the maximum rate of weight loss at the decomposition stage (Tmax) increases with increasing kaolin content. According to the results of mechanical studies, an increase in the kaolin content in polyurethanes leads to an increase in the storage modulus (E') and a significant decrease in the relative elongation (ε). Thus, filling with kaolin significantly reduces the cost of polyurethane composites and contributes to their expansion of functional properties due to increased heat resistance and improved mechanical characteristics.

https://doi.org/10.33609/2708-129X.89.11.2023.51-63
№3

References

Sonnenchein M.F. Polyurethanes: Science, tech­nology, markets, andtrends. NewYork: JohnWileyandSons, 2014. 432 p. ISBN-10: 1118737830.

Engels H.-W., Pirkl H.-G., Albers R., Albach R.W., Krause J., Hoffmann A., Casselmann H., Dormish J. Polyurethanes: Versatile Materials and Sustainable Problem Solvers for Today’s Challenges. Angew. Chem. Intern. Ed. 2013. 52(36): 9422–9441.

https://doi.org/10.1002/anie.201302766

Somarathna H.M.C.C., Raman S.N., Mohotti D., Mutalib A.A., Badri K.H. The use of polyurethane for structural and infrastructural engineering applications: A state-of-the-art review.Construction and Building Materials. 2018. 190: 995–1014.

https://doi.org/10.1016/j.conbuildmat.2018. 09.166

Lipatov Yu. S., Kercha Yu. Yu., Sergeeva L.M. Strukturaisvojstvapoliuretanov. K.: Nauk. dumka, 1970. 280 p. (іn Russian).

Chen S., Wang Q., Wang T. Preparation, tensile, damping and thermal properties of polyurethanes based on various structural polymer polyols: effects of composition and isocyanate index. Journal of Polymer Research. 2012. 19(11): 1­–7.

DOI: 10.1007/s10965-012-9994-2

Chen H., Zhou H.J., Liu D.J., Li Y.T. The Effect of Polyester Structures on the Damping Property of Polyurethane Elastomers. Adv. Mat. Res. 2012. 581–582: 710–714.

https://doi.org/10.4028/www.scientific.net/AMR.581-582.710.

Nakamura M., Aoki Y., Enna G., Oguro K., Wada H. Polyurethane damping material. J. Elastomers and Plastics. 2015. 47(6): 515–522. https://doi.org/10.1177/0095244314526739

Beniah G., Liu K., Heath W.H., Miller M.D., Scheidt K.A., Torkelson J.M. Novel thermoplastic polyhydroxyurethane elastomers as effective damping materials over broad tempe­rature ranges. European Polymer Journal. 2016. 84: 770–783.

DOI: 10.1016/j.eurpolymj.2016.05.031

Feng Z., Jianjun G., Xin D., Ligang C. Study on Inorganic Modification of Damping Capacity of Polyurethane Materials for Building. MATEC Web of Conferences. 2018. 175: art. 01016.

https://doi.org/10.1051/matecconf/2018175 01016

Feng Y., Zhou H., Zhang X., Li Y., Li Y. Preparation and characterization of polyurethane damping materials derived from mixed-baseprepolymers containing numerous side methyls. e-Polymers. 2015. 15(5): 323–327.

https://doi.org/10.1515/epoly-2015-0097

BabkinaN.V., Antonenko O.I., KosianchukL.F., Brovko O.O. Dempfernaefektyvnistdvo­sharovykhpoliuretanovykhkompozytiv. Polym. J. 2021. 43(1): 12–18.

DOI 10.15407/polymerj.43.01.012

Babkina N., Antonenko O., Kosyanchuk L., Vorontsova L., Babich O., Brovko O. Effect of polyurethane material design on damping ability.Polymersfor Advanced Technologies. 2023. 34(11): 3426–3437.

https://doi.org/10.1002/pat.6156

Katz H.S., Milewski J.V.(Eds.) Handbook of fillers and reinforcements for plastics. NewYork: Van Nostrand Reinhold. 1978. 652 p.

Murray H.H. Applied Clay Mineralogy: Occurrences, Processing and Applications of Kaolins, Bentonites, Palygorskite-Sepiolite, and Common Clays. Developments in Clay Science. 2. Amsterdam: Elsevier. 2007. 180 p.

ISBN-10: 0-444-51701-4.

Anam A., Gamit N., Prajapati V., Dholakiya B.Z. An overview of kaolin and its potential application in thermosetting polymers. Materials Today Communications. 2023. 36: 106827.

https://doi.org/10.1016/j.mtcomm.2023.106 827

Wu W., Tian L. Formulation and morphology of kaolin-filled rubber composites. Applied Clay Science. 2013. 80–81: 93–97.

https://doi.org/10.1016/j.clay.2013.06.025

Sheikh S.H., Yin X., Ansarifar A., Yendal K. The potential of kaolin as a reinforcing filler for rubber composites with new sulfur cure systems. Journal of Reinforced Plastics and Composites. 2017. 36(16): 1–14.

https://doi.org/10.1177/0731684417712070

Ahmed N.M., El-Sabbagh S.H. The Influence of Kaolin and Calcined Kaolin on SBR Composite Properties. Polymer composites. 2014. 35(3): 570–580.

https://doi.org/10.1002/pc.22697

Mohmmed J.H. Tensile and Compressive Properties of Kaolin Rienforced Epoxy. Al-Khwarizmi Engineering Journal. 2015. 11(3): 96–101.

Jang K.-S. Mineral filler effect on the mecha­nics and flame retardancy of polycarbonate composites: talc and kaolin. e-Polymers. 2016. 16(5): 379–386.

https://doi.org/10.1515/epoly-2016-0103

Mustafa S.N. Effect of kaolin on the mechani­cal properties of polypropylene/polyethylene composite material. Diyala Journal of Engineering Sciences. 2012. 5(2): 162–178.

https://doi.org/10.24237/djes.2012.05212

Salmah H., Ruzaidi C.M., Supri A.G. Compatibilisation of Polypropylene/Ethylene Propylene Diene Terpolymer/Kaolin Composites: The Effect of Maleic Anhydride-Grafted-Polypropylene. Journal of Physical Science. 2009. 20(1): 99–107.

https://doi.org/10.24237/djes.2012.05212

Thongsoon D., Abeykoon C., Vera-Marun I.J., Potluri P., Polrut W., Boonliang B. Comparison of Mechanical Properties of Carbon Fibre and Kaolin Reinforced Polypropylene Composites. Proceedings of the 7th World Congress on Mechanical, Chemical, and Material Engineering (MCM'21). 2021. Virtual Conference, Paper No. MMME 301.

https://doi.org/10.11159/mmme21.301

Rama M.S., Swaminathan S. Influence of Structure of Organic Modifiers and Polyurethane on the Clay Dispersion in Nanocomposites via In Situ Polymerization. Journal of Applied Polymer Science. 2010. 118(3): 1774–1786.

https://doi.org/10.1002/app.32500

Shahzamani M., Rezaeian I., Loghmani M.S., Zahedi P., Rezaeian A. Effects of BaSO4, CaCO3, kaolin and quartz fillers on mechanical, chemical and morphological properties of cast polyurethane. Plastics, Rubber and Composites. 2012. 41(6): 263–269.

https://doi.org/10.1179/1743289811Y.00000 00035

Roopa S., Siddaramaiah. Effect of Meta Kaolin Filler on the Physico-mechanical Properties and Chemical Resistance of Chain Extended Polyurethane. Journal of Reinforced plastics and composites. 2007. 26(7): 681–686.

https://doi.org/10.1177/0731684407075578

Nielson L.E. Mechanical Properties of Polymer and Composites. New York: Marcel Dekker Int., 1974. 255 p. ISBN-10: 0824761837.

Downloads

Download data is not yet available.